Reduce whole journey of punch product line to install the secret of speed

Co.

) be opposite to satisfy a client " make in time " demand, need often has the production of small batch. They found a kind of solution, not only can spare parts of punch small batch, still can maintain equipment to move at the same time, satisfy the requirement that the sale raises. Its company engineer thinks: This is to raise the kind of punch speed, a kind of first-rate that reduces installation time again already. This solders equipment manufacturer found this solution in August 2012. On this new strong line ball, beginning facility is taken the lead in be being developed by the company of TCR of supplier of become a useful person of punch system collect that is located in a Wisconsin, and its weigh heart share is punch of a when manufacture by AIDA company 400 tons of machinery. The Apudu that this product line straps a company to be located in a Wisconsin in rice with respect to installation factory, can reduce the suspensive gap in whole treatment process as far as possible, assure very tall treatment efficiency. Replace vintage, slower hydraulic pressure machine-processed rice to strap a company to use a speed to be before average minutely the hydraulic press of 12 stroke. Now, almost all treatment tasks turn to new punch product line to undertake. This new product line, speed is minutely 20~60 stroke, main processing is thick amount to 0.

030 to 0.

156 inches aluminous material and cold rolling armor plate. This large 120~59 inch punch bed, can use more complex form to receive a standard, because this can assume job of more than 70 treatment. The Todd Wenzel that occupies TCR company discloses: Rice forces a company from on century since 90 time, considering start a new product line. At the beginning of 2011, of order of the success as new project, sale increase, treatment task move arrives on new product line, already made pressing demand. Wenzel says: "We and rice strap company cooperation, seek the technology that can implement to reduce installation time greatly, we achieved a kind of balance, initiated effective, the manufacturing system with more expensive profit, in order to satisfy the requirement of the company. " roll board handle equipment: Efficiency is outstanding installation time reduces on product line of a punch, mean solve mould problem not only, still mean reduce installation time, to make a product line (from roll board carry hello makings) bring innovation driving force. Be located in Mixiegen the Inc. of Coe punch equipment of city of city Sterling Heights, the new punch product line that is Miller is offerred roll board processing equipment. Its reduce the effect that installs time, behave the ground at the beginning apparently. They coil with board the car stores for next working procedure material. Still can install easily so. Wenzel says: Coil traditionally board product line, have roll board guide leave an arm 6, must locate by hand. And this coils board the installation process of equipment, still include to mention guide leave an arm (make an appointment with 25 pounds again) , rotate for many times roll board the core axis inside, coil finally certainly board the position. "Before roll board working procedure, include 3 hind guide the fixed position that leave an arm, mount coils board, guide before 3 again the fixed position that leave an arm, with fold a turn, carry lift wait for means to will coil board pull open, drag the back of the human body of operator easily, " Wenzel explanation says. On the new product line that forces a company in rice, carry the kind that guides brachial pushbutton locates, reduced the possible harm laborer, potential hidden danger that increases installation time greatly. The traditional system that uses before, in installing a process, use handle to rise or reduce the machine ark on feeding machine, in order to decide a relatively appropriate rolling line height. And used coil newly board after handling equipment, can undertake the machine is adjusted, the coder that deploys on equipment can work in flow the rolling height with the true memory on the record. On this product line, still used the innovation act that Coe company can save time and able-bodied person another times, the punch that reduced tool application greatly namely complementary frame. In standard feeding machine ark is designed, operator need hand is moved unlock bolt, ensure feeding machine ark arrives at punch frame to be in. Such working procedure is designed, every install requirement operator, have to walk along whole twice to line ball -- unlock bolt, screw afresh. And Milesheng produces on-line to reduce process system, avoided this process thoroughly. Still have, install every time while, must ensure the correct pressure of an air cylinder, that air cylinder is to use what lift automatically or reduce upside feed roller, such ability have stuff with the force clip that be down. Still a parameter needs to store the exercise that feeding makings product line records controller to go up, absolved operator hand to use the process that adjusts air conditioner. In addition, this coils board processing and feed makings system to still have other distinguishing feature, for instance, monitor the moving state of product line and its component with PLC controller and sensor. They can prevent install and produce medium groovy mistake, still won't interrupt move normally. These equipment that prevent mistake happening choose plan, by Miller the Adam Utecht of the company and Jim Dimpf are chosen, the installation that can prevent handlers to waste time to correct convention is wrong. Nextpage can move Control Panel: compositive each function on product line speaks of roll board processing is in product line is compositive control system (offer factory of goods, Aida to install by Link Systems company) central action, can sum up for: This system can be controlled with be being offerred for punch itself and diagnose, bind together with every equipment part at the same time, can optimize the wrong examination with be offerred very installation, important. Accordingly, its punch control can regard product line as control, found long-range advocate operator stands. Wenzel expresses: The guide that can adopt the erect on punch so moves from the one aspect of the matter of product line another end. Deserve to have the operator interface terminal that produces flow each and crucial button on this workstation. "We will all commonly used accuse a belt to enter module of a memory, make its facilitate carry, " Wenzel says. Such, operator wants to be driven along slideway only, can installing process lieutenant general the place that sealed cover moves to allow why to need, need not often around ambulates, will handle each controller and product line flow. For instance, its slideway can extend punch outside, touch the component bin of product line terminal, make operator need not answer 15~20 back and forth foot in order to open machine ark, restart product line. Can carry controller of type product line, can reinstall cumbersome dynamoelectric face plate, be far from punch product line, make punch and data processing clearer and convenient. Install time to shorten, in the interior of this punch product line and periphery, also carried out all sorts of solutions. The 5100 APC of Link Systems company (automatic punch is controlled) exercise record, meeting self-correcting of any mould processes close height, counterbalance and control time. Of APC but switch of process designing spacing, controlled hello makings, lubricant reach the order that gives component with air gush. In addition, wenzel says: Content of input of all mould protection can regard the one part of work flow as memory, with the crucial flow working procedure in monitoring tool, in order to eliminate mould attaint hidden danger, discover quality problem as soon as possible. This accuses a transmission machine that still can use sensor to will use carry to give component and waste material to be opened automatically stop, in order to ensure all these subsystem still are run, once appear,the mistake stops product line to move instantly. Besides direct control, surveillance these incident are mixed outside subsystem, should accuse still can to roll board feed controller of makings product line to send a statement, ask they are carried out coil appropriately board feed material technological process. The punch punch itself that reduces installation time has the distinguishing feature that reduces installation time, for instance, its cancel roller system but choice accurate land rises close of two half tool. Because use, is not to have oil to move, disappear uses besmear of the oil that tick off wedge to hold the contaminative issue of component besides what coating workshop often appears downstream. Simple punch solution can reduce installation time. E.g. : In the working procedure that change a pattern, a CoilBridge conveyer belt that can extend (company of pattern of Tennessee Bennett cutting tool makes) installation is in punch column inside, when be being sent small-sized class to be in into the model from feeder point when long plank, it can have the effect that sustain. Change the product line with new model to went up to still assemble fast installation quickly, trade the crucial component that feel. Because the car is carried without special mould in the workshop, so rice straps a company to carry a tool with forklift. When crane cannot join a mould to machine an area, bolster extend system can help a mould lade normally, won't harm punch again. "Used this system, carry away from an area when the mould, the meeting on punching machine mesa rises mould elevator, later operator can be arranged smoothly slippery ground to move in taking punch, " Wenzel expresses: "He can find a place for the tool carries away on the hammer from compositive mould, have proper fixed position on punch next. " " the essence of the tool locates definitely is the one part with change a pattern very important quickly, " Wenzel continues to say: "Must this mould one-time place in correct locally, with feed makings product line to be opposite neat. If was opposite completely neat, technical personnel has to spend the time of a few hours to adjust installation position, ability continues to produce later. " this system still has a distinguishing feature is magnetic force clip is held, can automatic inside 8~10 second clamp, unlock a mould. Wenzel says, this function, to it before operator is circling punch line to go, the hand moves clip to support the method that opens a mould, quick much. Clip runs machinery, still can pass advocate controller of punch product line will operate. Machine of output of spare parts, flotsam helps strength the fast installation, part that raises productivity to manufacture by company of Ohio QC Industries and flotsam output machine, manage magnet outfit in order to place in airframe and roll out component quickly, can be adjusted quickly and reduce installation time further. The slip system that this output machine provides (should TCR company demand, be designed by the Norb Klossner of company of Minnesota Tooling Innovations and become) , make operator need not other tool, with respect to machine of can fast slip output, touch small-sized mould and air motor, undertake perpendicular adjust. During changing a pattern, output chance slips piece, return the double task of executable safe guard. Use this output machine to carry out extend or pullback when the operation, operator need not approach operation part when punch moves, because this does not need adjustable,monitor process. Still a flotsam handles output machine (pull the drive that drag type to carry a system to move through a when Mayfran International company makes) , the flotsam tray that takes punch can slip when including an installation. Flotsam will be carried in case of waste of a far. "Operator can clear in producing a course waste case, need not stop punch move, " Wenzel says: "Be coiled when far waste case, when changing on another empty eontainers, subterranean type conveyer can pause, make punch moves in the round as far as possible not only so, still decreased to install time. Still decreased to install time.. CNC Milling